

Product Description
Product Description
The ceramic media ball milling production line is the best solution for processing high-purity materials. It is specially designed for high-purity materials: the grinding lining and media are made of corundum, cobblestone, quartz, zirconia, etc. according to the material processing requirements. Zirconium, wear-resistant rubber and other wear-resistant materials are protected. The grading wheel uses tungsten carbide and ceramic composite materials to eliminate metal pollution during the process. It has been widely used in ultra-pure and ultra-fine processing of quartz, feldspar, zircon sand, zirconium silicate, alpha alumina, ceramic materials, luminescent materials, electronic materials, and refractory materials.
Working Principle
After the material is crushed, it enters the ultra-fine ball mill from the lifter and conveying equipment. The grinding media in the mill uses the energy obtained when the mill rotates to impact crush and grind the material. The fine powder classifier classifies to achieve the separation of coarse and fine powder. Qualified fine powder is collected by the collector. The coarse particles are re-entered into the ball mill from the lower end of the classifier for grinding, and the purified gas is discharged by the induced draft fan .
Performance Advantages
The ultra-fine ball mill classification production line is a new energy-saving and efficient mill production line that perfectly combines the ultra-fine ball mill technology and the self-split micro-powder classification technology.
● Produced in negative pressure, equipped with suction pipe,which can not only eliminate dust in ball mill production line,but also effectively used energy,reduce energy consumption and clean the environment.
● Low consumption, the consumption of completely line discreased 30-50% compared with traditional production process.
● Optimized internal design for ball mill,the capacity increased 40% ,energy consumption discreased 40% to compare with tradition ball mill.
● The output rate of finished product can reach more than 85%,increased 50% compared with others.
— Particle size can be adjusted,it can be produce 50mesh to 325mesh in difference industries.
● The flow chart designed is scientific,human factore have little influence under operation process.
● Intelligent control, operate easily, less person effect to equipment.
● Adopted with high-concentration phase self-diffluent classifier,the processing capacity of singal classifier can reach 100t/h.Energy consumption is 50% lower than others under the same handling capacity.
● Optimized internal design for ball mill,the capacity increased 40% ,energy consumption discreased40% to compare with tradition ball mill.
● The flow speed of material in ball mill can be controlled,and the circulation quantity can be adjusted.
● The grinding media is selected the same/similar materials composition according to difference materials to avoid the pollution of finished product,ensure the purity of product.
● The superfine ball mill has been ninovatively designed on the basis of original,which improve the grinding efficiency,scientific grinding mix ratio which can be adjusted to grade as required.
● Adopted with high-concentration phase self-diffluent classifier,energy consumption is 50% lower than others under the same handling capacity.
● High classification accuracy,accurate cutting point,control the coarse particle size strictly.
● High classification efficiency,The extraction rate of fine powder higher than others under the same handling capacity,and the content of fine powder is less than 5% for feedback.
● Advanced low-speed structure design,the classifying wheel is adopted with ceramic composite material.
● Advanced high concerntration phase classifying technology,the unit air volume of material is 3-5times compared with vertical and horizontal classifiers,and the handling capacity of single machine can reach 100t/h.
Application Fields
Soft materials: calcite, marble, limestone, kaolin, gypsum, barite, fly ash, slag, etc.
Hard materials: silicon carbide, brown corundum, mullite, ultrafine cement, zircon sand, andalusite, refractories, etc. High-purity materials: quartz, feldspar, α-alumina, glass beads, phosphor, etc.
Metal materials: zinc powder, aluminum powder, iron powder, molybdenum powder, etc.
Product Project Cases
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